For manufacturing plants
More output from the same plant.
We turn noisy shop-floor records into focused decisions, so the line stops less, runs closer to its best, and makes more money. Less time chasing scattered numbers. Clearer calls on what to fix.
- Less Downtime
- Golden Batch Consistency
- Noise-Free Data
- Focused Action
Turning a steel bar.
Where we start
First, we measure. Then, we build.
We never start by installing new software, ripping out your current systems, or attaching sensors to your machines.
First, we do a 5-day, read-only audit. We take one month of the records you already keep, reconcile the gaps, and map your true bottlenecks. You get a clear, ranked roadmap of what to fix first.
Then, once we know exactly what needs fixing, we deploy the long-term solutions below.
See how the 5-day week worksThe week
Five days. Read-only. No dashboards.
We take one month of your records and answer the questions that matter:
Where are the lost hours?
Downtime, setups, queues, rejects, missing output, material delays.
What is the true constraint?
The machine, process, or input that limits the whole plant.
What does good look like?
The conditions behind your best yield and most reliable runs.
What should you fix first?
A ranked list of actions, with the hours and units each one can recover.
One file. No installs. No dashboard noise.
- Monday
You send records.
One month, photos or exports. Nothing is kept or retained.
- Tuesday
We match them.
Every gap in units and hours, listed.
- Wed to Thu
We find the limit.
Each machine or process loaded with your real product mix.
- Friday
You get the answer.
What to fix first, and what it's worth.
Opt-in, not lock-in
The Opt-In. You decide if we build the rest.
Most tech vendors and large consultancies take six months or more to deliver custom software. They charge massive upfront fees before anything runs, and often hand you a generic AI dashboard built by a junior team that has never set foot on a shop floor.
We do the exact opposite. We deliver a complete, actionable audit in one week. Once you see the data, you decide if you want to proceed with the automated pipelines and predictive models.
| The Big Tech Way | The CodeWaves Way |
|---|---|
| 6-Month DeliveryCustom software that takes six months or more before anything runs on your floor. | 5-Day ResultsA complete, ranked roadmap in one week. |
| Generic AIOff-the-shelf dashboards that ignore your specific machines. | Custom EngineeringBuilt specifically on your actual shift sheets and logs. |
| Zero AttentionYou get a junior project manager; the senior engineers are on other accounts. | Direct AccessYou talk to the senior engineer, with patents and papers, who actually writes the code. |
| Mandatory Lock-inYou pay for the whole year before knowing if it works. | The Opt-InYou review the 1-week audit first. Then you decide if we build the rest. |
If the 1-week audit gives you everything you need to fix the plant yourself, you keep the file and we walk away. If you want us to automate the data and predict the downtime, we build it.
What we deliver
The 1-Week Audit gives you the answer. The Opt-In build gives you the system.
The 1-Week Deliverable
A Ranked, Actionable Roadmap
You don't get a vague, flashy AI dashboard. You get a prioritized list of exactly what to fix first, precisely what each fix is worth in recovered hours and units, and the lightweight tools to keep tracking it. This is yours to keep, whether you continue with us or not.
The Opt-In Build
If you want us to automate the fixes and predict the failures, our engineers build these three production-grade systems:
Noise-Free Data & Automated Reconciliation
We stop the manual spreadsheet hunting. We build automated pipelines that pull from your existing shift sheets, downtime logs and ERP exports, giving you a single, clean source of truth in your own systems, without forcing your team to learn new software.
Predictive Downtime Reduction
Stop reactive fire-fighting. By applying proven machine learning to your historical maintenance and stoppage records, we flag exactly which machines are likely to fail next, so you can schedule maintenance before it costs you a shift.
Yield Optimization & Golden Batch Tracking
Same plant, higher output. We map your real product mix against actual machine loads to find the true bottleneck, then help you identify and replicate the exact conditions of your highest-yield runs.
Less Downtime
Shift from reactive fire-fighting to predictable, planned operations.
Golden Batch Consistency
Identify and replicate the exact conditions of your highest-yield runs.
Noise-Free Data
Clear, automated insights that replace endless manual spreadsheet hunting.
Focused Action
A ranked list of exactly what to fix first, measured in recovered hours and units.
Who we are
You talk to the engineer who does the work.
Sagar Parmar
Founder
Previously at
- Amazon
- IBM
- Samsung R&D
- The Engineer: Computer vision expert and cloud deployment engineer, with patents filed in computer vision and peer-reviewed research in deep learning.
- The Root: Grew up on shop floors. His father spent his entire working life in Indian manufacturing.
We don't just speak the language of code. We speak the language of the plant.
More about usOur promise
Results, or your money back.
If any project we deliver doesn't produce results worth what you paid, we refund you in full.
Start with a 30-minute conversation.
Tell us what you make and what you already record. We'll tell you which question to answer first, and whether a 1-week audit is worth your time.
hello@codewaves.coThe call is free. Nothing to install. No long-term commitment. Just a clear conversation about your data.